Product selection & application

Composite Strapping vs Hotmelt Strapping: Which to Specify?

Composite strapping and hotmelt strapping both use polyester yarns, but their construction is different. When requesting a quote, specify the construction as well as the width, required performance and complete strap-and-buckle system.

Start with the construction

Composite strapping encloses polyester yarns in a protective polymer coating. Hotmelt strapping bonds polyester yarns with a hot-melt adhesive. The terms “polyester strap” and “cord strapping” can be too broad for a purchase order: state whether you require composite or hotmelt construction and identify the exact product.

Composite strap samples made with flat polyester yarn in different widths and colours
Composite strap samples from our supplied product photographs. This image does not show hotmelt construction.
What to confirmComposite strappingHotmelt strapping
ConstructionPolyester yarns within a polymer coatingPolyester yarns bonded with hot-melt adhesive
Current listed widths13, 16, 19, 25 and 32 mm, by model9, 13, 16 and 19 mm; ask about other sizes
Performance dataRead model-level linear and system values in the product tableConfirm breaking strength and roll length for the requested specification
Buckle and toolConfirm compatibility with the selected strap modelConfirm compatibility specifically for the bonded yarn construction
EnvironmentRequest the exact product’s exposure and storage limitsRequest the exact product’s temperature, exposure and storage limits

A shared width does not mean the same system

Two 16 mm straps can differ in yarn arrangement, coating or adhesive, thickness, coil length and breaking performance. A buckle or tensioner used with one construction should not be assumed suitable for another. Confirm the matched components and application method with the quotation.

Likewise, “flat yarn” and “twisted yarn” describe yarn construction in our composite range; they are not interchangeable labels for composite and hotmelt strapping.

Choose around the application, not a generic winner

Describe the package surface, edges, handling, storage and shipment conditions. Discuss how the material feeds around the load, how the joint is applied and which tools are already in use. Request samples for evaluation if the construction is changing. We do not treat either material as a universal replacement for the other.

For load-security comparisons, obtain system data for each proposed strap and buckle combination, with test method and units. Do not compare a single-strip value with an assembly result or infer a working load from a breaking test.

Make the purchase specification complete

  • Composite or hotmelt construction, nominal width and product code.
  • Required performance and supporting test documentation.
  • Buckle model, tensioner model and intended application.
  • Roll length, core size, packing and order quantity.
  • Destination, required delivery date and operating conditions.

Compare the current composite strap specifications and hotmelt strapping options, then send your requirements for a matched quotation. Confirm final availability, specifications and lead time when ordering.

In practice

See the systems in use.

Explore real carton, steel and machinery packing photographs.

Explore applications

Specifications in one place

Take the strapping catalogue with you.

Composite strap, wire buckles, lashing and tools. 12 pages in English, with specifications and confirmed component pairings.